Custom Hat Program – DESO

Custom Hat Program

Small-batch caps, cut and sewn in our California factory for teams, shops, and brands who want their own mark on the crown.

Start an inquiry See how it works

Overview

Our small team handcrafts each run in a small bespoke California factory, choosing fabric and trim from hundreds of stock options so your cap looks like nothing else on the wall. Lead times reflect the workload of a real production floor — we'll always tell you where things stand, but we don't promise dates we can't meet.

The details

What's included

Production

Materials

Embellishment

Minimums

Cost

Delivery

Construction

Five builds. Your call on the details.

5-Panel Trucker6-Panel Baseball6-Panel Hybrid5-Panel Sport6-Panel Low-Profile

5-Panel Trucker

Brim

Flat or rounded

Crown

High or low

How it works

01

Inquiry

Tell us about your brand, your run, and your vision. We'll follow up to talk fit.

02

Sampling

We build your proof first. Usually 2–3 weeks turnaround.

03

Production

Once you approve the sample, we cut and sew your run. Typically 6–8 weeks.

04

Delivery

Hats ship direct from our warehouse. Freight's on you, everything else is on us.

Start your inquiry

Let's build your hat.

Tell us where you're headed and we'll follow up within 3-5 business days.

This program is built for brands, teams, or large groups — a minimum of 100 units per style. If you're after a single custom hat, you're in the wrong place, but we'd still love to hear from you down the line.

Company / brand *

Your name *

Email *

Phone

Select a range100 Minumum100 – 500500 – 1,0001,000+Estimated quantity:Select a range

Target in-hands date

Hat style(s) of interest

5-Panel Trucker6-Panel Baseball6-Panel Hybrid5-Panel Sport6-Panel Low-ProfileNot sure yet

Embellishment type(s)

Direct embroideryDamask woven labelDamask woven patchLeather patchFelt embroidered patchScreen printOther

Tell us about the project *

Send inquiryWe respond to every inquiry within 3-5 business days.

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Unlock free returns for

By paying now on your order, you will qualify for a return at no extra cost, allowing you to maximize your return by avoiding higher return handling and shipping fees.

If you don't opt to pay the fee now, you can still do a return, but you will be responsible for the cost of the handling fee.

Store policies may exclude certain items from this service, such as items that are final sale.

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